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Figure 8.2 Media motion in the tumbling mill. 8.1 Grinding 8.1.1 Grinding action Industrial grinding machines used in the mineral processing industries are mostly of the tumbling mill type. These mills exist in a variety of types rod, ball, pebble autogenous and semi autogenous. The grinding action is induced by relative motion between the
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The geometry of a mill with conical ends is shown in Figure 8.6. The total volume inside the mill is given by Vm 4 D2 mL 1 2(Lc L) L 1 (Dt/Dm) 3 1 Dt/Dm (8.16) The density of the charge must account for all of the material in the mill including the media which may be steel balls in a ball mill
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Ball mills are commonly used in the manufacture of Portland cement and finer grinding stages of mineral processing. Industrial ball mills can be as large as 8. 5 m (28 ft) in diameter with a 22 MW motor, drawing approximately 0. 0011% of the total worlds power (see List of countries by electricity consumption).
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SAG is an acronym for Semi Autogenous Grinding. SAG mills are autogenous mills but use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. The largest SAG mill is 42' (12.8m) in diameter, powered by a 28 MW (38,000 HP) motor.
A ball mill is a type of grinder used to grind and blend materials for use in mineral dressing processes, paints, pyrotechnics, ceramics and selective laser sintering. It works on the principle of impact and attrition size reduction is done by impact as the balls drop from near the top of the shell.
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The ball mill is a key equipment to grind the crushed materials, and the ball mill is widely used in powder making production line including cement, silicate, new type building material, refractory material, fertilizer, ore dressing of ferrous metal and non ferrous metal, glass ceramics, etc, and the ball mill can grind various ores and other materials with dry type and wet type.
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If finer grinding is wanted two or three stage grinding is advisable as for instant primary rod mill with 75100 mm (34) rods, secondary ball mill with 2540 mm(11189;) balls and possibly tertiary ball mill with 20 mm (190;) balls or cylpebs.
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