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All these ingredients are blended with a liquid such as alcohol or hexane and placed in a mixing vessel, often a rotating drum called a ball mill. In addition to the grade ingredients, cemented balls 1/4 to 5/8 in diameter are added, to help the process of adhering the cobalt to the carbide grains.
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A new population balance model for ball mill is proposed. The piston flow process has been introduced as a more realistic process. The parameters of the model have been determined for tungsten
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The production process for various grades of cemented carbide is basically the same, i.e. prepare powder burden powder mixing pressing sintering post machining. Only some minor process parameter adjustments need to be done occasionally.
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The rougher jig tailing and the classifier over flow pass to a Hydraulic Classifier which prepares a sized feed for tabling and slime concentration. The Concentrating Tables produce a high grade concentrate, a middling product which is returned to the Peripheral Discharge Ball Mill, and a final tailing.
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