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Horizontal roller mills use 65 70% of the energy used in ball mills. Roller press (high pressure grinding rolls) In this technology materials are crushed between two counter rotating rollers. These rollers are up to 2 m in diameter and 1.4 m long. Roller presses use 50 65% of the energy used in ball mills.
The two compartment ball mill operating in a closed circuit with a high efficiency separator is thus still the most preferred arrangement for new cement grinding installations although the vertical roller mill now has emerged as a viable alternative to the ball mill system and has increased its share of the market for cement mills over
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What are the dimensions of the ball mill you are looking at? 40% ball charge is quite high (unless you are looking at a small mill). A difference (duty vs. maximum) of 5% to 10% is fairly typical and you would likely struggle to perceive an energy efficiency difference between the two operating points.
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